Ukuhlaziywa kobuchwepheshe be-Rubber-Ceramic Composite Plate obuyi-three-in-one: Izinto zokwakha, izinqubo kanye nezicelo zezimboni

Emkhakheni wokumelana nokuguguleka kwezimboni, izixazululo zendabuko zezinto ezisetshenziswayo azisanele ukuhlangabezana nezidingo eziyinkimbinkimbi zokuguguleka okuphezulu kanye nomthelela onamandla ezimweni ezahlukene zokusebenza. Ipuleti elihlanganisiwe lerabha-ceramic eliyi-three-in-one, njengesixazululo esishintshayo, lifinyelele intuthuko ekusebenzeni kwezinto ngomklamo wesakhiwo esihlanganisiwe esinezingqimba ezintathu: ungqimba lwe-ceramic luyamelana nokuguguleka, ungqimba lwerabha lumunca umthelela, kanti ipuleti lensimbi linikeza ukwesekwa. Le nto ehlanganisiwe engaguguleki manje isetshenziswa kabanzi ezimbonini ezisindayo njengamandla, izimayini, kanye ne-metallurgy, futhi isibe ngolunye lobuchwepheshe obuyinhloko bokwandisa isikhathi sokuphila kwemishini nokunciphisa izindleko zokulungisa.

Iipuleti elihlanganisiwe lerabha-ceramic elinezinhla ezintathu-kwenyeYakhiwe ngamapuleti ensimbi angagugi, irabha kanye nensimbi angagugi. Ingqimba ye-ceramic isebenzisa kakhulu i-alumina powder ehlanzekile kakhulu (92%, 95%) njengezinto zokusetshenziswa, ezakhiwa ngokucindezela okomile noma ngokucindezela kwe-isostatic. Ngemva kokushiswa ekushiseni okuphezulu kakhulu okungu-1700°C, kwakheka isakhiwo esiqinile esinobunzima be-Mohs obungu-9 kanye nobuningi obungu-≥ 3.65 g/cm³. Ngemuva kwalokho, i-alumina engagugi engagugi kanye nengqimba yerabha kuyafakwa e-laminate bese kufakwa esikhumbeni. Ukusabela kwe-vulcanization (140-160°C) kwenziwa ngaphansi kokushisa okuphezulu kanye nokucindezela okuphezulu. Ama-molecule erabha akha izibopho zamakhemikhali nobuso be-ceramic. Ngaphambi kwe-vulcanization, kubekwa ipuleti lensimbi phezu kwerabha, futhi izingqimba ezintathu ziyaqina ngokusebenzisa i-vulcanization yesibili.

Ipuleti elihlanganisiwe lerabha-ceramic elinezinhla ezintathu-in-one, elisebenza kahle kakhulu, lingasetshenziswa ezimweni ezilandelayo:

1. Ingasetshenziswa ezinhlelweni zokucubungula izinto ezigugile kakhulu, njenge-hopper ye-crusher yezimayini noma i-sintering chute ye-steel mill. Ingamelana nokuguguleka kwezinto ezibukhali njenge-iron ore nesihlabathi se-quartz, futhi impilo yayo yokusebenza ingaphezu kokuphindwe kahlanu kunepuleti lensimbi elivamile.

2. Kufanelekela izimo ezivame ukuswakama nokushelela, njenge-drum yokuhambisa amalahle yamabhande okuhambisa amachweba nama-dock, kanye nama-conveyor ebhande ezitshalweni zokucubungula ukudla. Izinhlayiya ze-ceramic epuletini yerabha-ceramic ezintathu-in-one zinikeza amandla aphezulu okungqubuzana. I-coefficient yokumelana nokushelela okumanzi ingu-≥ 0.5, okuvimbela izinto ukuthi zingasheleli.

3. Ifanele ukusetshenziswa ezindaweni ezishisa kakhulu nezigqwalayo, njengomugqa wokudlulisa oshisayo ezigayweni zensimbi (ama-billet ensimbi abomvu ku-200℃), kanye namathangi okuwasha i-asidi ezitshalweni zamakhemikhali. Irabha engashisi kanye ne-ceramics engangeni manzi ingavimbela ngempumelelo ukuqhutshwa kokushisa kanye nokuguguleka kwamakhemikhali.

4. Ezindaweni ezinomehluko omkhulu wokuwa, njengemipayipi yokukhipha amalahle ezitshalweni zamandla ezishisayo (enomehluko wokuwa ongaphezu kwamamitha angu-20) kanye nama-silo ezinto zokusetshenziswa ezitshalweni zesamente, kusetshenziswa izitsha zobumba ezingagugi ukusabalalisa amandla okushaya, futhi izingqimba zerabha zisetshenziselwa ukumunca ukushaqeka ukuvimbela amapuleti okuguga ukuthi angaqhekeki.

Kusukela ezimayini kuya emachwebeni, kusukela ezigayweni zensimbi kuya ezitshalweni zikagesi, ipuleti elihlanganisiwe lerabha-ceramic elinezingqimba ezintathu-in-one lichaze kabusha indinganiso yokumelana nokuguguleka kwezimboni ngesakhiwo esivikelayo esiphindwe kathathu. Inani lalo alikho nje kuphela esikhathini salo sokuphila seminyaka eyi-10 (lidlula izinto zendabuko ngokuphindwe ka-3-5), kodwa futhi nasekulondolozeni izindleko okukhulu okutholakala ngokunciphisa isikhathi sokungasebenzi kanye nokugcinwa. Ngokufakwa kwezinto ezintsha nezinqubo ezihlakaniphile, lobu buchwepheshe obuhlanganisiwe buzoqhubeka nokuqhuba ukuvela kwemishini esindayo yezimboni ekuqineni okuphezulu, ukusetshenziswa kwamandla okuphansi, kanye nezici ezingenakulungiswa.